PV Panel Options-Output wattage of pv panels are typically available in the range 270 Watt, 340 Watt, 375 Watt, 455 Watt. A manufacturer’s brand name will add to the price. Some brands names are LG, QCELL, LONGI, REC etc. A manufacturer warranty can be up to 25 years. A performance warranty of up to 25 years is available.
Example -A Qcell 340 W , 25 year manufacturer warranty and performance warranty can be purchased for €60 ex vat, a REC 365W for €165, a LG 440W for €261. Some manufacturers are now including a labour warranty of between 10 and 25 years.
Inverters Options-The standalone single inverter price varies from around €160 for a 1.5kw system and increases to approximately €1,300 for a 10kw inverter for the domestic market (single phase). The number of MPPT channels provided in the inverter changes the price-a single MPPT channel inverter will usually be cheaper than a dual MPPT channel inverter. MPPT methods also affect the price (a list of the mppt types available are listed here–for the techies.) As above the manufacturer brand name and the length of the manufacturers warranty also dictate the price you pay.
Hybrid Inverters (those that charge batteries) start at around €600 for a 3kw system and increase to €1600 for a 5kw system. The warranty varies from about 2 years to 25 years. When purchasing an inverter one must ensure that it has a certificate of compliance to match the national grid profile (a grid profile determines when the inverter should switch off and on if there was a power failure) . So purchasing a cheaper inverter online might not be compatible with the national standards required in each country. This grid profile is usually programmed/selected when installing the inverter.
Another option when purchasing a central inverter is to install optimizers . These provide as a means to improve the solar output if shading exists when using a central inverter. These cost around €50 each.
Microinverters prices start at around €100 for a 350 watt pv panel and increase to approximately €160. Warranty’s vary from 10 years to 25 years. Some brand names that exist are Enphase, TSUN , BPE. They require a single management control unit that controls, configures and allows one to monitor the performance remotely on a desktop or mobile phone App. The brand name also carries a cost. The microinverter is able to monitor the performance of each individual solar panel and inform you about an individual failure or issues. They also offer one of the best ways to manage shading from trees, chimneys, etc., or different orientations as stated earlier. This single control unit costs approximately €140 to €280 depending on the functions you require. These unit types generally have an AC charging function similar to the Tesla battery systems.
When the sun is close to the horizon Solar PV Panels generate less energy than when the sun is directly over the Solar Panel.
The reason for this is that the sun’s rays pass through more of the atmosphere thus reducing the sun’s energy (photon energy) on the PV panel. If it is an overcast day they will produce less energy. To translate this into numbers- in the winter when the sun is low in the sky (say 14 degrees from the horizon ) the total irradiance from the sun measures around 780 W/m2 (watts per meter square) with a clear sky. In the summer one would expect to see 1100 W/m2 (55 degrees from the horizon). The bottom line is that if one can point the solar panels perpendicular to the sun one will get a higher electrical output kw/h.
In order for consumers to purchase and compare solar PV panels manufacturers have agreed a way to compare the output power of Solar PV panels and this test is referred to as Standard Test Conditions (STC) . The test is done at an irradiance of 1000w/m2, at a air mass of 1.5 (approximately 42 degrees from the horizon) and at a temperature of 25 degrees. The value w/m2 is how solar irradiance is measured while the PV panel output power is measured in watts. The following calculator will help you understand how the output power of your PV System (in watts) is affected by solar irradiance and other factors. Check your Solar PV Output Power in watts.
Most roofs have a pitch of around 35 degrees. The best direction to point the solar panels is usually south but with some solar PV installations, it is possible to have some pointing South and others pointing West in order to collect as much energy as possible during the summer. Meters used to measure solar irradiance are called pyranometers, Solar irradiance meters, or solar radiation meters. An example of how these meters are used to locate, measure, and check if your Solar PV system is working efficiently is shown below. The calculator above can be used with these meters.
PV Panel Shading
A factor that has a significant impact on the output power of a PV System is shading on an individual Solar PV panel. This can take the form of chimneys, trees or other houses. The reason for this is that if one examines each solar panel one will see that it is made up of individual cells wired together in series to make up a full solar panel (see below). If one or more cells are shaded when installing a traditional solar PV system (One inverter) the output power is reduced for the whole system. There are other solar PV systems that use microinverter’s or DC optimizers that will not be seriously impacted by shading thus the consumer will generate more electricity.
Another factor that significantly reduces the solar panel output power generated is the panel temperature. We are lucky in Ireland to have a mild climate with day temperatures not usually going above 20 degrees (on a good day). What this means from a practical perspective is that a solar panel in Ireland will generate more power than a solar panel in Spain on a cloudless day.
Solar PV Components.
The components that typically make up a solar PV system are PV rails which support the PV panel , roof brackets/hooks that connect the rail to the standard tile or slate roof and clamps that connect directly to a specified roof types such as zinc or steel roofs. There are separate pv panel mounting systems for flat roofs or ground mounting. If one wants to explore PV mounting system suppliers -use a google search for “roof mounting systems for solar panels“. As I used a zinc roof one must ensure expansion joints are installed in the pv rail every 3 meters.
PV Panel Types
There are three types of PV panel cells -monocrystalline (these aesthetically have an even black finish –shown above), Polycrystalline which have an uneven shade of blue crystal cells and CIS types. Monocrystalline are more common and are slightly more expensive than polycrystalline and CIS are now more difficult to purchase (shown in part 1 of the blog). The options available when selecting PV panels other than the type above are length of equipment warranty and length of manufactures performance warranty. The majority of PV panels generate DC (direct current). All PV panels must be angled at least 3 degrees from the horizontal. PV panels produce DC power and to give you an idea of what 4 panels can produce and the energy they can generate for a load, loose connections or cable damage please see this video .
Inverters are principally available in 3 types -one central inverter for a full PV installation without battery charging, a central inverter that has inbuilt battery charging facility and micro inverters for individual panels or a pair of PV panels.
Central inverters. The important factor here is the warranty length and how many MPPT (maximum power point tracking) channels does the inverter have. If one was installing 8 panels in two rows (strings), two separate MPPT channels would mean that the two rows of 4 panels would have their own ability to generate power independently of the other row (string) so for example if one row of pv panels got dirtier/shaded or a fault occurred on one panel the other row would keep generating at full power. As all PV panels are not exactly the same the separate MPPT channels allow for a higher output yield . When selecting an inverter one must match the PV Panels to a particular Inverter. Once this is done adding more panels can become restrictive and may mean that one needs to change the inverter again. If the inverter fails the whole system fails. If one needs to change a PV panel in the future the central inverter may also need to be changed.
Micro Inverters-simplify the installation of a PV system and permit simple expansion. It is really close to plug and play . Because they are paired with a PV panel they manage shading better than a central inverter. The voltage generated is also different to the central inverter in that it produces low voltage AC -the same voltage as all domestic appliances like fridges, washing machines etc. There is also less of a chance of fires because of loose connections/damaged cables. They offer full management of your PV system with apps and individual panel performance monitoring. Pv panels must also be matched with the individual inverter using the PV panel data sheet. This is one such calculator.
As stated before I personally am not in favour of using batteries for PV panel installations. The reason is that batteries are expensive, they are another failure point and I feel they are needed for vehicles more than PV installations. For example, a 300 litre water tank can store 20kw of energy at 60 degrees (a stainless steel water tank would cost around €1000-while a similar battery could cost €10,000 to €15,000 and still would need to be replaced after approximately 6000 cycles). All homes need hot water thus sending any excess electricity from the PV panels could be fed to a hot water tank. So instead of adding batteries why not consider changing the hot water tank and place elements at the bottom of the tank and the middle of the tank.
Another good idea is to switch to night time electricity which currently is half the price of the day unit to supplement the lack of PV power during the winter to heat the water tank.
My preference is to install a side arm heat exchangerto the water tank so that I can achieve better hot water stratification. Stratification is the creation of layers of hot water free from movement/mixing when one heats water. What happens for example is when cold water enters the tank at the bottom it can mix the stratified layers of hot water thus reducing the water temperature. It is difficult in Ireland to purchase water storage tanks that have simple devices fitted that maximise stratification with devices such as an inlet baffle on the cold water inlet .
To complement the above use of a water tank one can add a single shower pump and feed all showers from the tank.
The above will reduce the use of electric showers which are the highest electrical energy consumption devices in a home. From personal experience, I can say that 150 litres of hot water (half a 300 litre tank) can provide 6 showers a day. Currently, I use off-peak electricity to heat half the tank.
If you are a new build one can plan to install the shower pump outside the house in an insulated chamber below ground level near the tank. This is what I have done to reduce the noise as we have a single-story home.
As energy prices increase and the switch from fossil fuels takes place one is left with few options to offset rising electricity costs. In this blog I am going to go through the choices that are available when using Solar PV. Solar PV systems typically generate DC (direct current) power and this is then converted to AC (alternating current) power for use around the home. These systems also synchronise with your own electricity supply grid so that you can use it. The standard system one purchases will automatically disconnect from the national grid if there is a power failure thus ensuring that you do not send power into the national grid. The abbreviation PV stands for Photovoltaics (when light is used to generate electricity from a semiconductor material).
A common-sense starting point before considering Solar PV is to try and reduce your existing electric energy use. This might be as simple as changing old fridges, washing machines, dryers, or pumps. If one uses electricity to heat one’s house then insulating the house and upgrading the hot water tank is also a good starting point. For example, one 300 litre water tank will store 20kw of energy at 60 degrees Celcius (see the previous blog on the water tank). Typical battery systems can not economically or environmentally compete with water as an energy storage system. All homes need hot water and you will not find a safer, more economical, and environmental approach for storing excess energy from Solar PV. One can also opt for reduced price electricity at night (approximately half the price of daytime electricity) which helps the national grid balance its load.
A simple starting point is to visit your home supply meter and work out how much electricity you use per minute on a typical day. This is the load one uses without using main appliances such as kettles, cookers, water heaters, etc. It typically would include fridges, ovens timers, clocks, computers plugged in, modems, etc.
To do this one only needs to look at your meter and it will display a number that tells you how many revolutions or pulses it uses to record one Kw/h (kilowatt per hour) of electricity. One is billed by your electricity supplier for each kw/h you use. Above and below are examples of where you can find the numbers. In the example above the digital meter has 1000 Impules per kw/h and the old type shown below has revolutions -in this case, it is 250 revolutions per kw/h.
To calculate your typical energy use without using main electrical appliances follow this example. Set your phone/ watch to the stopwatch setting. When you see the first pulse start your timer and visually count the impulses in that minute. If you get 10 impulses in 1 minute then multiply 10×60 minutes=600 impulses in an hour. So we know that we now use 600 watts of power in one hour without using main appliances.
In the old type meter, you will notice that there is a red/black mark on the wheel when it revolves in one revolution. In the meter above we can see that it does 250 revolutions in one hour to record 1kw/h use of electricity. So if it does 125 revolutions it is 500 watts of power in one hour or 0.5kw/h. One can use the same principle above and use a two-minute count to increase the accuracy of your calculation. InPart 2 I will look at what PV systems are available to purchase and the parts that make up a good Solar PV system.
The plan is to have all the outdoor lighting (Using LED -Light Emitting Diodes) operate from a 12 volt recycled car battery and recharged by a solar PV panel. The lights will be controlled by the in-built timer in the MPPT charger. This will keep the cable cost to a minimum (small cable size) and keep the voltage low enough to be safe in a garden environment (when digging and planting).
Below is the CIS thin-film solar PV Panel (copper indium gallium selenide ) I mounted on the shed roof.
I selected a 60 watt solar PV panel that was manufactured using CIS . This type of panel has a higher output voltage of 52 volts which work better with the charger I selected rather than the typical mono or poly crystalline cells of 30 volts . One needs to select a charger to suit the PV one buys. The panel was mounted on a 3 degree pitch facing south (see above) . During tests I found that this type of cell is more forgiving for shading and dirt (bird droppings mainly)-it maintains a consistent output power . For example when I partially shaded it with my hand it still outputs almost the same power. If one partially shades a monocrystiline /polycrystaline cell it will cause it to stop working as all the cells in the unit are wired in series.
Measuring the efficiency of the installation.
In order to check the efficiency I mounted a pyranometer at the same angle (top left of image) so that I could ensure that connections and charger were working correctly. One needs to know the input power in order to check the charger efficiency and that the system is working correctly.
The MPPT Battery Charger
After reviewing products available I opted for the Victron SmartSolarCharger MPPT 75/15. This can charge a 12v or 24v battery system. When selecting a unit one needs an inbuilt MPPT which stands for Maximum Power Point Tracker. In Ireland and the UK this is important because of our natural cloudy weather which causes the solar panels to vary their output as the irradiance changes . What happens is that the solar panel’s internal resistance changes when the irradiance changes (sun shining on panel) -so the job of the MPPT charger is to change its load resistance as the solar panel’s internal resistance changes. When the load resistance matches the solar panel resistance then the maximum energy can be transferred to the load. If a charger did not have the MPPT then the efficiency of the complete system would be compromised. While there are different methods (algorithms) used to build MPPT units some are more efficient than others. Some of the different MPPT design options available are called perturb and observe , Incremental Conductance , short circuit current method etc., The idea of all these MPPT systems is to get the maximum power from the solar panel -some MPPT are low cost and others are more efficient in cloudy weather.
There are a number of advantages of the unit compared to others that I researched . It has charging algorithms for different battery types such as deep cycle and lithium ion. It has a bluetooth connection so that one can programme and monitor the output without other devices /connections being required. Another advantage is that it has a lighting timer that can automatically switch lights on and off at night or at dawn.
Some of the advertised benefits of the Victron MPPT unit are:
The Setup .
The setup is as follows . I plan to move the battery out of the shed as it is not best practise to have any battery system in a shed/garage/house because of the fire risk. The charger is mounted on a fire resistant material (Magnesium Board)
In order to access the data collected one logs on using the Bluetooth connection on your phone/tablet and the data is available. Below are different samples of the data available . The first indicates the solar power collected and the load usage. If the battery is fully charged it will take little or no power. If there is a load during the sunshine hours then the battery and solar panel will supply it.
Below is a chart showing how the MPPT charger adjusts its output/load to follow the changes in the irradiance levels (power from the sun) per second .
As I am able to measure the input power using a pyranometer I built I was able to see that the system was working efficiently. The data below is the output power from the charge controller when the input power from the sun was 471 watts/m2. The CIS panel provides 60 watts output when the irradiance is 1000 watts/m2 at STD (Standard Test Conditions) . This would mean that if the input power was 500 watts/m2 then the output would be 30 watts/m2. The data from the charge controller indicates an output power of approximately 27 w/m2 for the 471 watt/m2 input power.
The hot water tank is a 300 litre stainless steel tank. Stainless steel is better at reducing stratification (minimising mixing) because it conducts less heat compared to copper. Different grades of stainless steel exist for different types of water (hard/soft). One also needs to check the type of welds used on the tank as some can not cope with certain water types.
The tank was modified to allow me to connect the solar PV water heating system (previous blog) in the future using thermosyphonic action i.e. hot water is lighter than cold water so it naturally flows from the top of the tank to the bottom (Reducing the need for pumps). The DC power from the solar panels will be connected to electric heating elements. As the solar power varies the heating elements will adjust the output power through a control unit I am developing.
IfI install a solar hot water system or another method in the future this will be done with a plate heat exchanger rather than a coil. I installed extra connections on the tank for this reason. The reason for the heat exchanger is that the tank will heat from the top down. A plate heat exchanger looks like the following
If one opts for a coil it creates turbulence while heating the tank. I found it difficult to find a tank manufacturer who will install the correct surface area of a coil for a climate like Ireland. I feel most are designed for hot countries like Spain where the sun shines and stays shining. If one opts for a coil rather than a plate heat exchanger one requires a large coil surface area to ensure that most of the solar energy transferred in the least amount of time and the temperature returned to the hot water solar panel is at a minimum. In this way the hot water solar panel can operate at its maximum efficiency.
I really like the possibility of converting light to electricity. In the spirit of innovation I will simplify the PV system and reduce the cost by returning to using DC power directly from the PV panels. As I have no intention of transmitting power around the countryside this is another reason for staying with DC.
The passive house standard I feel helps in this approach by reducing the energy required in a house to a very low level which creates the synergy to make this leap for me to design a DC power heating system for our house.
Solar Background Information
The energy from the sun varies throughout the year due to cloud and the amount of air mass (AM) it has to pass through to reach the earth. When the angle of the sun is low in the sky the solar energy has to pass through more air which means less solar energy is available to convert light into electricity (example winter months).
When a PV manufacturer quotes the output power of their PV panel the international standard is to quote the output power at an air mass of 1.5 . An air mass of 0 is know as outer space where no air exists (AM0) . This is where the maximum energy can be captured if one lived in space. An air mass of 1 is when the sun is at its highest point in the sky (AM1) when on earth. The AM value of 1.5 is around 48 degrees off the highest point on earth.
Measuring the Solar Energy (W/m2)
In the winter months from tests I have carried out with my pyranometer ( a device that measures the solar energy-see below) the solar power I am recording with a data logger was between 0 and 400 watts per m2 (It can be higher on sunny days). In the spring/summer months the power can reach 1000 watts per m2 and more.
Harvesting Solar energy in the winter months for me is the priority which will entail the correct location and angle of the solar PV panel for the winter sun. The strategy is to try capture as much of the winter sun as possible by balancing the solar gain of the glass in the south windows of the house (part of the passive house performance phpp calculations) and supplement this with the DC (Direct Current) electricity from solar PV panels to provide space and primary heating etc. It is very noticeable at this stage of the build the real benefit of gathering energy from the winter sun through the glass. (See previous blog on performance data 23/05/2015).
In order to give an idea of the solar energy available I recorded the irradiance when the sun was behind a dark cloud (see image below). This equates to around 200 watts per m2 solar energy. When the sun came out from behind the cloud it reached over 1000 watts per m2 in the month of April.
Sun behind dark grey cloud is approximately 200 W/m2 of solar energy (above image). Most inverters start to loose their effeciencys at this point.
Sun behind dark grey cloud is approximately 112 W/m2 of solar energy on the typical overcast day. Most inverters would stop working at this level.
Below is an example of the changes that take place on a sunny/cloudy day in May
In the above chart one can see an example of how difficult it is for an inverter to keep working efficiently (they work efficiently from approximately 200 w/m2). The bottom line on the left is 100 watts/m2, The top line is 700 watts/m2 (click on the image to see more detail) . In the winter time values from around 50w/m2 to 200w/m2 are the lower limits and the upper limits are around 600w/m2.
Self Build Homework (Develop a DC powered Solar Harvesting Unit)
For the above I do need to find a way of maximizing the output power of the PV panels as the iradiance varies. For this I need to develop a simple black box (a small amount of simple components) that will match the solar energy created by the PV panels and maximise the output over the winter months. I am close to having a working prototype to see this in action (all tests look good so far ).
The equipment to be purchased for the above will be 4 solar panels and the mounting brackets. 4 solar panels will provide around 1 KW of power (max). This will cost around €1000. More groups of these will be added in the future. (If any one has 4 spare panels to loan so that I can test the control unit I am building – please let me know.)
In essence I plan to create what I call a DC Solar Harvesting Unit (DCSHU) that will have specific electric power functions around the house.
The pitch of both roofs is 12.5 degrees. The architect choose this in order to optimise the solar gain during the winter months and ensure both buildings receive adequate light.
There is a roof overhang of 1.8 metres in order to control the solar gain during the summer. (See below)
The build up of the roof from the inside is : Plaster Board, 40-100mm service cavity, airtight layer, 400mm metac isover semi rigid 0.34 k insulation, bitumen impregnated wood fibre board, membrane, ventilated cavity, OSB, DELTA®-TRELA membrane and then zinc.
We thermally broke the rafters where possible see above.
Planning Permission Factors
In our planning permission reference was made to standing seam. This restricted the options for controlling costs later on. (A lesson for others). As it turned out for our design there were no variations in the roof (ie no openings, different pitches, etc and this kept the costs under control. )
If one is designing from scratch note that tiles/slate options start with a minimum pitch of approximately 12.5 degrees (example: the melodie single pantile). During the design stage if one can simplify the design of the roof by minimising openings for roof lights, ventilation flues and any architectural details this will keep the costs under control.
An early idea I explored was to use amorphous solar electric panels (PV) built into the roof -I was unable to come up with a solution in the time frame and deal with the potential risks such as Fire/Insurance/Waterproofing and Hygrothermal issues of an intergrated roof solution. I will revisit this idea in the future.
When one selects low pitch roofs the options I am aware of are a green roof, EPDM (ethylene propylene diene terpolymer), and metal roofs. I considered the green roof but the hydrothermal analysis using Wufi software necessitated a different build up of the roof layers and the other reason was the need to apply for a change in our granted planning application.
Zinc can be placed on spaced untreated wooden battens without a membrane – a cost saving is possible using this technique.
All fixings nails and screws are either grade 2 or 4 stainless steel.
New Roof Products
In the last month I came across a promising roof and wall facade system that acts as a solar hot water panel and it uses the drainback system (see previous blog on drainback system). The company is called http://www.aventa.no . As previously discussed it is too late for me to plan for this . What needs to be clarified is the cost of storage and panels .
When one is getting a quote from any zinc installer ensure you specify the same product. I found that the Zintek(be careful there is another name that sounds similar called Zintec but it is not zinc) was cheaper than Rheinzinc and the installers usually know which zinc is good. Ask for their opinion (as they are working with the material). Think whether you can use non patinated (natural) zinc in some places as it is roughly a €1 cheaper per kg. The non patinated zinc eventually returns I believe to the same colour as the patinated zinc. We were advised not to use non patinated zinc in areas where different weathering could occur. So for all the fascias/sofit and edging details visible we used patinated zinc. As zinc is a traded commodity on the stock market prices vary.
The zinc detail for the gutter were as follows. A ventilation/insect grille can be seen below.
The ventilation/Insect grille on the overhang is as shown below. A detail to satisfy the engineer and the zinc installer was agreed as proper ventilation and air flow was required for the roof.
Roof Overhang Zinc Detail Passive House
I must do more research on this as little appears to be available..